Kaizen

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HOD ok
by : Aman Kumar

KPO: ok
by : Sachin Rana

CI: OK
by : Shubham Srivastava

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Before Situation

When the magazine on the board movement trolley—which transfers boards from the the post AOI to input stage—becomes full, operators move the magazine without securing it with the locking rod; consequently, boards sometimes fall out while the magazine is being lifted, resulting in the PCBA becoming scrap.

After Situation

Now, to transfer the bottom-mounted panel to the input stage of the AOI machine, the operator will move the magazine only after installing steel rods on both sides of it; this ensures the board does not fall while the magazine is being lifted, thereby preventing the PCBA from becoming scrap.

Kaizen Start Date

01-06-2026

Kaizen End Date

16-06-2026

Result

Productivity

Cost Calculation Sheet
Improvement Details