Kaizen

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HOD ok
by : Suresh chand

KPO: ok
by : Saba Anwar

CI: Due to Rain
by : Shubham Srivastava

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

SIM tray issuance with the PKG order streamlined material flow

Before Situation

In the Smartphone Ageing process, the SIM tray is used during packaging (PKG) after the handset is loaded. SIM Assembly kits were issued based on separate PPC orders. Due to this process, SIM trays were sometimes misplaced on the line, resulting in inventory discrepancies. In some cases, additional MRNs had to be generated to balance inventory records, leading to extra effort and stock inaccuracies.

After Situation

The PPC team started issuing SIM tray orders directly along with the Packaging (PKG) order. This aligned the material requirement with the actual usage point and improved material traceability. As a result, SIM tray misplacement was eliminated, inventory accuracy improved, and unnecessary MRNs were avoided. Benefits: 1mEliminated SIM tray misplacement on the production line. 2.Improved inventory accuracy and stock control. 3.Reduced generation of unnecessary MRNs. 4.Better material tracking and traceability. 5.Improved process efficiency and inventory management.

Kaizen Start Date

02-06-2026

Kaizen End Date

04-06-2026

Result

Delivery

Cost Calculation Sheet
Improvement Details