Kaizen

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HOD Ok
by : Raju Kumar Chaurasiya

KPO: Ok
by : Jyoti Prasad Mallick

CI: ok
by : Shubham Srivastava

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

In the capacitor cutting process, variation in blade height was causing inconsistent cutting length and increasing defects. To control this, manual adjustment of blade height was eliminated, and the blade height was permanently fixed at an optimized level.

Before Situation

1.Blade height was manually adjustable. 2.Due to machine operation and vibration, blade height used to increase automatically up to 3.25 mm. 3.This resulted in excessive cutting length. 4.High rejection/defect rate was observed.

After Situation

1.Manual height adjustment system was disabled. 2.Blade height was permanently fixed at 2.85 mm. 3.Cutting length is now consistent. 4.Defects due to over-cutting are eliminated. 5.Process is stable and does not depend on operator intervention. 6.Reduction in defect rate and Improved product quality.

Kaizen Start Date

12-02-2026

Kaizen End Date

13-03-2026

Result

Productivity

Cost Calculation Sheet
Improvement Details