Kaizen

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HOD Good
by : Barjinder kumar

KPO: ok
by : Barjinder kumar

CI: ok
by : Shubham Srivastava

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Design improvement to minimize the defect rate

Before Situation

ODM done their DVT production on charging case Battery FPC with 90deg vertical FPC neck (Batrefer attached Image) and found 4% failure for FPC torn only.

After Situation

After discussing the FPC torn failure found FPC is getting torn due to its vertical shape and stress generated during FPC removing from panel. So, concluded that to improve the FPC design from 90deg vertical to round FPC neck. (refer image attached). And also taken agreement from ODM to send the FPC in single form instead panel form.

Kaizen Start Date

11-11-2025

Kaizen End Date

02-12-2025

Result

Productivity

Cost Calculation Sheet
Improvement Details