Kaizen

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HOD Ok
by : Raju Kumar Chaurasiya

KPO: OK
by : Jyoti Prasad Mallick

CI: ok
by : Shubham Srivastava

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Part scattering at Pre-AOI for SOT diodes occurred due to lighting variation between different MPNs and supply angle change during reel splicing, causing mounter misrecognition and risk of wrong-angle mounting. A brightness check method was implemented in the mounter, and angle-change fail recognition was enabled so that parts are automatically rejected if the supply angle changes. This Kaizen prevents misdetection, avoids wrong-angle mounting, and stabilizes the mounting process.

Before Situation

Before we were facing part scattered issue at Pre AOI in SOT diode during new reel spliced with different MPN and supply angle changed in SP & FP..,mounter scattered that part due to lighting issue in different MPN part and chance to wrong angel mount in PCB.

After Situation

Now we have given brightness check method to prevent detection in mounter to avoid wrong angel mounting.,if supply angle change in reel then mounter fail this part in recognition.

Kaizen Start Date

02-01-2026

Kaizen End Date

08-01-2026

Result

Quality

Cost Calculation Sheet
Improvement Details