| Kaizen Description |
Kitting was done without any checklist, relying on operator memory, causing frequent wrong part selection, quantity mismatch, low accountability, and repeated errors. |
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| Before Situation |
Kitting was done without any checklist, relying on operator memory, causing frequent wrong part selection, quantity mismatch, low accountability, and repeated errors. |
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| After Situation |
A 10-point checklist with dual verification is now followed, ensuring correct parts, accurate quantities, clear labeling, better accountability, and error-free kitting. |
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