Kaizen

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HOD ok
by : Barjinder kumar

KPO: ok
by : Aakash Reddu

CI: ok
by : Shubham Srivastava

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

We improved the process by introducing a jig to prevent excess solder paste from accumulating on the PCBA conductive cloth pad area during LCD soldering.

Before Situation

Extra solder paste accumulating on the PCBA conductive cloth pad area near the LCD soldering pad led us to implement mylar, but it burned during soldering. We then switched to Kapton tape.

After Situation

To avoid this issue, the Kapton tape option was replaced with a jig. Benefits: Two extra manpower requirements removed. Kapton tape consumption cost eliminated. Following the implementation of the jig, the issue was identified during process validation and has been permanently resolved through corrective action.

Kaizen Start Date

06-12-2024

Kaizen End Date

04-04-2025

Result

Quality

Cost Calculation Sheet
Improvement Details