Kaizen

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HOD ok
by : Jai Prakash Singh

KPO: ok
by : Jai Prakash Singh

CI: ok
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

>>Main Pcba componet damage near manual screwing . >>During manual screwing manual jig screwing slightly hit cause component damage. >>manual jig need to not properly fix or alignment and Manual screwing bit de-magnetize. Vendor Rej:-8.35% Process rej:-0.15%

Before Situation

>>Main Pcba componet damage near manual screwing . >>During manual screwing manual jig scewing slightly hit cause componet damage. >>manual jig need to not properly fix or alginement and Manual screwing bit de-magentize. Vendor Rej:-8.35% Process rej:-0.15%

After Situation

>>Pokeyoke also applied at manual screw jig. >>manpower also aligned after PCBA screwing. >>manual Zig also need to imporve their Funnel to avoid free movement of Screwing bit & arrange Magnet at this stage for Screw fallen issue. >>Monitering the process & also add the check for another component & Marking process started. >>sequence of screw also change first screw right side then fix left

Kaizen Start Date

22-01-2025

Kaizen End Date

25-01-2025

Result

Moral

Cost Calculation Sheet
Improvement Details