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HOD okay
by : Amit Kumar

KPO: okay
by : Amit Kumar

CI: OK
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Improvement in Hero Glow keypad

Before Situation

During production found keypad pip damage on line. After analysis at supplier end found during the Mass production time of keypad in forming process, some silicon get stuck inside the mold cavity. Due to this extra silicon inside the cavity, there was no space left inside cavity to form the desire shape of keypad Before time supplier was only doing cleaning of mould after every break with cleaner. To avoid the foreign or unwanted particles from the mould’s cavity.

After Situation

Now, to bleak the extra silicon chances in the mold’s cavity. Along with mold cleaner ( After Break Only ), we are using the air jet after every single shot. So that there will be no chances that silicon get remain inside the cavity after forming.

Kaizen Start Date

16-05-2024

Kaizen End Date

20-05-2024

Result

Quality

Cost Calculation Sheet
Improvement Details