Kaizen

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HOD ok
by : Vipin Kumar

KPO: Approved
by : Jyoti Prasad Mallick

CI: ok
by : Aman sharma

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Line 4 laser machine board stuck issue .

Before Situation

Before - :-Issue: Board getting stuck in the laser machine due to faulty sensors outside the conveyor. :-Consequence: Production delays, potential damage to boards, increased downtime. :-Process: Manual intervention required to clear the stuck boards, leading to inefficiency and increased labor costs.

After Situation

After, :-Improvement: Replaced Low sensitivity sensors outside the conveyor with new and efficient ones. :-Consequence: Smooth flow of boards through the laser machine, reduced downtime, and increased productivity. :-Process: Automated detection and handling of board movement, minimizing the need for manual intervention. Result: Improved overall efficiency and reduced operational costs in the laser machine process.

Kaizen Start Date

25-05-2024

Kaizen End Date

27-05-2024

Result

Productivity

Cost Calculation Sheet
Improvement Details