Kaizen

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HOD OK
by :

KPO: OK
by :

CI: OK
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Reduce Process issue in model A7 Torch

Before Situation

There was huge process rejection 4000 PPM in model Lava A7 torch

After Situation

After Taking below Actions Defect rate has been reduced from 4000 PPM to 1000 PPM 1) Process Mapping Has been done 2) As we have faced Scratch issue as a major so For Scratch issue 2000 PPM to 400 PPM- a) Back side ESD foam implemented online. b)Added checkpoint at every stage that Main lens vinyl should be pasted properly there. c) Single tray flow implemented in FT

Kaizen Start Date

01-08-2023

Kaizen End Date

08-08-2023

Result

Quality

Cost Calculation Sheet
Improvement Details