Kaizen

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HOD OK
by :

KPO: OK
by :

CI: OK
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Reduction of TP FPC defect in element room

Before Situation

In Yuva 2 TP assembly we have found LCD FPC damage issue in assembly line (Defect rate 1%)

After Situation

For Controlling the slippage issue from element room be have take below actions-\ And now defect rate is ZERO from 1% Occurrence level 1) Process mapping has been done 2) Process of Blue vinyl removing has been changed and SOP also updated for same 3) Pressing Jig modification 4) SP tray using instead of normal plastic tray to improve handling issues 5) Single tray run followed Detection Level 1) Fixed the manpower of Visual inspection in both shifts 2) Taking continuous dummy for all VI operators.

Kaizen Start Date

01-08-2023

Kaizen End Date

08-08-2023

Result

Quality

Cost Calculation Sheet
Improvement Details