Kaizen

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HOD Ok
by : Dinesh Kumar

KPO: Ok
by : Amit Kumar

CI: ok
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Quality improvement and productivity improvement

Before Situation

"we were facing components droppage from reel when material load on line in model Blaze 5G or Yuva 2 pro due to this high rejection rate of droppage part coming in vendor rejection. Because The material carrier belt is deformed during transportation and at high temperature, and the material belt material does not bounce back, resulting in the separation of the upper sealing film of the material. Verification operation: The material is baked at 40℃ for 0.5H, and the material film bulges and the carrier belt arches are visible visually "

After Situation

"Now we have make an improvement at supplier end and change the cover tape of material and 1.The upper sealing tape of the material increases the viscosity by 20g from the original 20 ~ 40 g, and the optimization is 40 ~ 60 g. 2.The carrier supplier has been changed, and the current material is tougher than before. (Enhanced resilience) Now material consumed more than 20k and no issue observed "

Kaizen Start Date

02-05-2023

Kaizen End Date

30-05-2023

Result

Productivity

Cost Calculation Sheet
Improvement Details