Kaizen

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HOD Ok
by : Dinesh Kumar

KPO: Ok
by : Amit Kumar

CI: ok
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Quality improvement

Before Situation

"We are facing shield uplift issue on line in model blaze 2 due to shield bend in high rejection rate about 2%,beacuse it can be seen that the deformed part is the edge, so the thickness of the shield cover is 0.15mm thin, which will cause deformation if the material is not taken carefully, Observing the current packing method, the packing box has no corner protection, such as collapse or impact, the packing box is easy to deformation and damage, resulting in material deformation"

After Situation

We have make an improvement at supplier end to change the thickness of this shield cover to 0.2mm. After increasing the thickness, the hardness of the product will be higher, which can effectively prevent deformation. During shipment, the inner box should be equipped with corner guard to prevent deformation during transportation.

Kaizen Start Date

12-04-2023

Kaizen End Date

30-05-2023

Result

Quality

Cost Calculation Sheet
Improvement Details Download File