Kaizen

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HOD ok
by : Dinesh Kumar

KPO: ok
by : Amit Kumar

CI: ok
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Quality improvement

Before Situation

"We have faced wrong shield in CKD lot from supplier, because The packaging station employee failed to verify the correctness of the physical object drawing in accordance with the SOP before labeling it into the box,"

After Situation

"Now we have taken action at supplier end to eliminate this type of defect ,1. Change the operation method (from the original mode of packaging in Area A and full inspection and packaging in Area B) to a one-stop assembly line operation mode, that is, packaging, full inspection, and packaging are all completed in a unified area. Incomplete semi-finished products are not allowed to leave this area after opening the line to prevent the occurrence of wrong materials. See Attachment 1 for the operation area. Before sealing, 100% check the label information and physical objects of each roll of materials according to the drawings to ensure consistency. 3. Expand all material production horizontally and refer to this mode for operation."

Kaizen Start Date

04-04-2023

Kaizen End Date

28-04-2023

Result

Quality

Cost Calculation Sheet
Improvement Details