Kaizen

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HOD Ok
by : Dinesh Kumar

KPO: Ok
by : Amit Kumar

CI: good
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Quality improvement

Before Situation

we are facing USB inner molding part damage issue on line, after analysis found that some flash or presents at corner of usb molding part. Due to- The reason for the Cape: Mold in the normal production process will often be on-site mold (plastic cooling stick in the mold groove, can not be separated from the mold, need to be knocked out manually with the thimble, sometimes will cause wear on the parts slot, wear, up and down mold have gap, so plastic to the gap flow, thus creating cape

After Situation

We have make improvement at supplier end for same- 1- Replace the worn parts of the mould to avoid the appearance of the Cape. 2-The automatic machine can eliminate the bad phenomena by adding the detection image of the Cape. (see Preventive Action (s) 3-Mold replacement parts, the production of the rubber core is normal after these improvements material is ok

Kaizen Start Date

11-01-2024

Kaizen End Date

21-02-2024

Result

Quality

Cost Calculation Sheet
Improvement Details