Kaizen

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HOD ok
by : Sunil kumar

KPO: ok
by : Jai Prakash Singh

CI: Ok. checkpoint is added in sop is good.
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Master carton label printing stage printer not working ok and due to this misprint of label. As from the running shift, operator getting continous issue of lable misprint, every time testing person came as resolve the issue but not able to kill the actual problem. Due to this he got a label misprint in boxes and not detect it as an NG Print. Checkpoint is also not available for this in SOP, to check the label misprint issue and lable damage issue.

Before Situation

No any checkpoint is there for checking this issue and it is also not feasible for the operator to check each and every letter in the label in his CT. So, testing team should verify 20 nos after every roll & ribbon change to check for any setting NG issue. provide check sheet for same .

After Situation

1.Check point add in SOP for check all label content proper print and no misprint any latter on label . 2. Also if any ambiguity is seen on the Box label in stage, the operator should immediately stop the line and check all online master carton box .

Kaizen Start Date

17-11-2023

Kaizen End Date

18-11-2023

Result

Productivity

Cost Calculation Sheet
Improvement Details