Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 37859 |
process improvement |
Anirudh Sharma , 51009364 |
Laurance Kumar , 51009470 |
|
|
02/2023 | ||
| 2 | LCIK - 38371 |
Process improvement |
, 51009068 |
, 51008878 |
Earlier in the SOP it was only told to paste the 2D bar code in the right, while no picture and direction was shown on the soap, sometimes the 2D bar code was pasted in the wrong direction and then the further process also went wrong. | After the improvement in the SOP, the position of the neckband wire and the picture of the left and right wire and the photo of the right direction of the 2D bar code added so that the 2D bar code is not pasted in the wrong direction and all further processes are done in the right way so that the neckband Do not become the opposite. | 03/2023 | ||
| 3 | LCIK - 41188 |
Process improvement |
Sumit Kumar Maurya , 59428 |
"1. High process and PCBA rejection in Smartphone model due to repair pending handset has cleared in next shift 2. After repaired those h/s will run offline and required machine setup ( PSA, Glue machine & Battery Pressing Jig)" | "1-We are monitoring last hour rejection and working to reduce it 2- LIne leader will take approval if any handset hold at line with reason and closure date 3- For battery cover pasting model , will arrange offline procees of PSA, glue machine and battery cover pressing machine , same like IMEI write and RF setup. 4-Next model kit will not issue till previous model closure for exeption case approval will taken by production team 5- We have make process : If more then 20 devices will pending for FT then will take clearance plan on line, and if less then 20 qty then these will clear offline. 6- Responsibility has been cleared of repaired handset: Now Repair team will directely handover FT pending device to PQC team for FT process. " | 08/2024 | |||
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