Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 38308 |
Process Improvement |
Anirudh Sharma , 51009364 |
Laurance Kumar , 51009470 |
After LCD test device put in tray and due to back side of torch there is chances of bypass torch fail handset from TORCH Test stage. | There is change in process to put handset in reverse direction in tray so that TORCH Test stage manpower clearly seen torch is ON or OFF so that Failure handset is easily detect by manpower at TORCH & Head test stage. | 03/2023 | ||
| 2 | LCIK - 38053 |
Process Improvement |
Pawan Kumar , 51008876 |
Operator apply glue and fix bracket in neckband leads to no capturing of skipage from glue stage | Now process of gluing given at single stage and next stages doing snapping and check point given before snapping at snapping stage | 02/2023 | |||
| 3 | LCIK - 42661 |
Process improvement |
Sumit Kumar Maurya , 59428 |
"Problem 1 >> Pressing machine callibrated with respect to dummy handset Problem 2 >> Antenna check point given in Sub-PCBA FPC cable buckling stage. Problem 3 >> 1. Found antenna pin damage at input which was generated from SMT. 2. Deployed a visual manpower at input to check for the antenna pin damage/bend issue.Found " | "Problem 1 >> Validation method changed & Impression will be taken on physical dummy handset & image will be kept with time for record purpose. Problem 2 >> 1. Added a precaution point with picture in the RF cable routing stage. 2. Middle Cover keep in separate Block of tray. Problem 3 >> 1. SMT Team is checking for issues in SMT about the RC of antenna pin bend/damaged." | 06/2025 | |||
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