Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 44090 |
Process improvement |
Sanjeev kumar , 51008659 |
Pradeep pal , 51008628 Rahul chand , 51008627 |
When the magazine on the board movement trolley—which transfers boards from the the post AOI to input stage—becomes full, operators move the magazine without securing it with the locking rod; consequently, boards sometimes fall out while the magazine is being lifted, resulting in the PCBA becoming scrap. | Now, to transfer the bottom-mounted panel to the input stage of the AOI machine, the operator will move the magazine only after installing steel rods on both sides of it; this ensures the board does not fall while the magazine is being lifted, thereby preventing the PCBA from becoming scrap. | 06/2026 | ||
| 2 | LCIK - 39485 |
Process improvement |
Lalit Mohan Joshi , 51009697 |
Rahul chand , 51008627 SOMSHANKAR PATEL , 51009707 |
01/2024 | ||||
| 3 | LCIK - 39741 |
Process improvement |
Rahul chand , 51008627 |
SOMSHANKAR PATEL , 51009707 Amit Kumar Kushwaha , 51010259 |
if any ESD mat damage on table we change full mat of this table, | 02/2024 | |||
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