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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 37757
Process Improvement in Material traceability
, 51008878
At present we return balance kit to MC room, where it is kept in trolley only wrapped and without any responsibility. If we make a system wherein the balance kit will be returned to MC room and somebody from MC team will count each and every material returned in balance kit and take them back in SAP stock in MC01 from Asy01 after every shift. In this way Reco will be matched automatically after every shift, and also the difference in any material can be ascertained After every shift. This will help in reducing the extra reco activities and also gap in each and every material and also wrong posting can be found at every shift end, which will increase material traceability and accountability. 01/2023
2 LCIK - 38047
Process Improvement in Material traceability
, 51008878
At present we return balance kit to MC room, where it is kept in trolley only wrapped and without any responsibility. If we make a system wherein the balance kit will be returned to MC room and somebody from MC team will count each and every material returned in balance kit and take them back in SAP stock in MC01 from Asy01 after every shift. In this way Reco will be matched automatically after every shift, and also the difference in any material can be ascertained after every shift. This will help in reducing the extra reco activities and also gap in each and every material and also wrong posting can be found at evry shift end, which will increase material traceability and acountability. 02/2023
3 LCIK - 37801
Process Improvement in Material traceability
Neeraj Mani Tripathi , 51009712
In past we send MRN PCBA after repair and production physically verification but there is a chance for PCBA mixing in store that MRN bin. when next plan come we con't track that MRN PCBA systematically because we have only physical data of that PCBA . Now we start MRN PCBA scanning process . In this process we scan all MRN PCBA and then send to store .Now after that we have we have MRN PCBA data . 01/2023
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