Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43238 |
Vendor wise trey segregation |
Shivam Singh , 51010711 |
Trays from different vendors were mixed, causing confusion, delays, and rework during material identification. | Implemented vendor-wise tray segregation for clear identification, smooth flow, and improved efficiency. | 10/2025 | |||
| 2 | LCIK - 44207 |
Vendor Sticker Verification Checklist During Material Receipt |
Dimple Kumar , 52392 |
Lawkush ram , 44960 |
Vendor stickers on incoming materials were not consistently verified for mandatory information. As a result, issues such as missing material weight, incorrect MPN barcode, or incomplete labels were identified after receipt, leading to delays, additional verification, and communication with suppliers. | Prevents receipt of incorrectly labelled materials. Improves traceability through correct MPN barcode verification. Reduces receiving and production errors. Standardizes the incoming material verification process. | 07/2026 | ||
| 3 | LCIK - 43954 |
Vendor Rejection tracker started |
Dimple Kumar , 52392 |
Udai bhan singh , 51008103 |
now no Vendor Rejection tracker was at store | now we have make Vendor Rejection tracker started | 04/2026 | ||
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