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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 39736
Process improvement.
Rajat Kumar , 51009439
Rohit kumar ray , 51009727
we did not measure the resistance of 3 phase motor of top and bottom blower Heater on Monthly Preventive Maintenance of Reflow Oven. Due to this we cannot get to know the status of 3 phase motor or indication of getting it winding weaker and NG. Now we started to measure the resistance of 3 phase motor of top and bottom blower Heater on Monthly Preventive Maintenance of Reflow Oven. We can overcome and know before whether the motor is NG or going to be NG by checking it resitivity.,Range between 48 to 53 ohm. 02/2024
2 LCIK - 40248
Process improvement.
, 51010344
Vimal Prajapati , 45301
VIPIN KUMAR , 82224
Reflow conveyor used to be out of alignment after doing PM activity sometimes when we set the conveyor manualy. Then whenever we started doing the conveyor of PM reflow machine with automatic machine, there was imporvement in its alignment and we had to set the automatic conveyor in PM and changeover time. so that we do not suffer loss in production. 04/2024
3 LCIK - 39737
Process improvement.
Rajat Kumar , 51009439
PRINCE KUMAR GIRI , 260287
Before, At router stage in cutting points of model A3 PA dust issue is coming and it is reported at cutting position near connector.The operator use to clean by brush. After, Now we fix double side tape near to cutting point in router zig in rectangular way that will not effect other components.By this implementation dust issue is controlled 02/2024
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