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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 42488
Productivity & Quality improvement.
Brajesh , 51009217
Pushpendra Pal , 51010202
Sanket , 51009008
Before we were facing BTB connector shifting issue intermittently at Post AOI in model Yuva_Star_2_Main board. after analysis we found part doing issue with 1002 nozzle in Mounter-7 with two Nozzle head and no pre detection of this part. Now we move this part in Mounter-6 with 158 rubber pad nozzle before Pre AOI machine. after this implement no issue observed. 05/2025
2 LCIK - 36911
Productivity & Quality
Kunal Gautam , 51009768
, 51009685
Currently we are pasting main lens adhesive manually in Gem power model, for which we have to aligned 3 manpower for paste adhesive and also defect rate is high in this process If we provide Gem power main lens adhesive paste jig so, we can save one manpower from main lens adhesive paste stage and it also increase quality and decrease scrap rate of main lens and front cover 09/2022
3 LCIK - 43589
Productivity & Quality
Pushpendra Pal , 51010202
Vikas kumar prajapati , 51009930
Tushar Kumar , 51010722
before using 8 head mounter with 140N nozzle now using 2 head mounter with 1003 nozzle 01/2026
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