Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 42663 |
Productivity and process Improvement |
Dibyendu Debnath , 51010734 |
Raj Kumar verma , 51010506 Shubham chand boudai , 51010132 |
•AOI was using Image Matching for character/text/component verification. •Image Matching was less reliable for detecting slight shifts, missing markings, or incorrect component values. •Resulted in false negatives or missed defects, especially in cases of faded or misaligned markings. | •Switched to OCV (Optical Character Verification) in AOI system. •OCV reads and verifies actual alphanumeric characters on components instead of just comparing shapes. •Now AOI can accurately detect wrong values, missing markings, and mislabeled components. | 06/2025 | ||
| 2 | LCIK - 43001 |
Productivity and process Improvement |
Adarsh Nandan , 51010669 |
Vimal Prajapati , 45301 |
Before: We Have analyzed that past few days, we have using chemical for stencil cleaning more than necessary in our machine. When we checked the root cause of this found pipe leakage in machine. | After: So, we fixed the leakage issue by changing the pipe and follow up the consumption, found standard. | 08/2025 | ||
| 3 | LCIK - 42495 |
Productivity and process Improvement |
Akhilesh yadav , 51008584 |
Sanket , 51009008 |
EOL (All) model stencil and tolling was placed on shop floor and mixed up with running model so there was chances to load wrong tolling or stencil on line because of we have similar model name . | We make a list of EOL model and seperate all stencil and tolling and move to ground floor smt store. | 05/2025 | ||
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