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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 42168
Productivity and Process improvement
Brajesh , 51009217
Pushpendra Pal , 51010202
Sanket , 51009008
We were facing high droppage in Golden type BTB part due to Lead size uneven and lead shape data given in part data for the same. After given Electrode shape in part data then droppage issue reduced. 02/2025
2 LCIK - 42169
Productivity and Process improvement
Brajesh , 51009217
Pushpendra Pal , 51010202
Sanket , 51009008
We were facing Left and right bracket shield uplift issue in NPI model Lava Shark model during ramp-up plan . before we were given many corner shape data in part data and pickup position was different with 235 and 211 Nozzle. After changed recognition in part data and change pickup position in better place to pickup the part and also change special nozzle from 235,211 to 158(Rubber). After this implement no issue observed till now. 02/2025
3 LCIK - 41669
Productivity and Process improvement
Pawan Kumar Yadav , 51010085
Vinod sapehia , 51008613
Before we given Marksearch method in which we faced fiducial error in dark lighting fiducial.... Now we given OCVBIN method for dark lighting fiducial After this implement mark error frequency reduced & also production loss reduced.. 10/2024
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