Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 42172 |
Productivity Improvement |
Rohit kumar ray , 51009727 |
Mulayam Singh Yadav , 46071 |
Before:- We don't have any work station for feeder Maintenance se we face many problem during Maintenance of feeder. | After:-Now we Install a work station for feeder maintenance than our work going smoothly. | 02/2025 | ||
| 2 | LCIK - 43452 |
Productivity Improvement |
Vikas kumar prajapati , 51009930 |
Shubham chand boudai , 51010132 Dibyendu Debnath , 51010734 |
Previously, we configured the AOI system using the OCI approach to detect coil upside-down orientation. However, this method was unreliable because the component exhibited similar reflectivity and surface characteristics under the existing lighting setup. As a result, upside-down coils could still pass inspection due to insufficient contrast and non-distinct optical features | We have now transitioned to using the Presence/Absence detection method for coil upside-down orientation verification, replacing the previous OCI-based approach. This new method leverages key feature detection, where the system inspects specific markers or geometrical features on the coil that should be consistently visible in the correct orientation. By employing this technique, the system can effectively differentiate between correctly and incorrectly oriented coils, even in cases where lighting conditions are uniform, and reflectivity issues previously allowed defective parts to pass undetected. As a result of implementing this Presence/Absence detection method, the occurrence of defects caused by incorrectly oriented coils has been significantly reduced, improving overall yield and product quality | 12/2025 | ||
| 3 | LCIK - 39869 |
Productivity improvement |
Firasat ali , 51008645 |
NEERAJ KUMAR , 30102 KARAN KUMAR Gupta , 45328 |
Earlier we used to run the line without ionizer at input stage due to which issue come at spi,warm pannel and dust particles due to this production hamper. | Now we have used ionizer at input stage due to which line run smoothly no Ane come dust particles for the same. | 03/2024 | ||
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