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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 39604
Used PCBA Disposal
Sachin yadav , 51009625
, 40005
At present there is no any defined process to consume these used PCBA on line and the leader of the line also tries to consume these PCBA but there comes issue of Not Scan, Already bind, Damaged or block PCBA, Not From SMT issue. So this takes time and the used PCBA are rarely consumed on line at the same shift and these creates used PCBA pending on floor. If we delegate a single manpower in each shift from MRN team who will be responsible to segregate and run the used PCBA. He will segregate all the used PCBA received in kit and run all the PCBA by binding the PCBA offline if not scan issue is coming, if already bind then make data and send to repair for unbind and then do software and then run on line. It will clear the used PCBA in same shift and it will lead to no any PCBA hold on floor 02/2024
2 LCIK - 38412
USED ONLY A CLASS PART FROM TAPE BOARD AFTER THAT SCRAP THIS .
Vinod sapehia , 51008613
Janaki Ballav Pattanaik , 51009457
SOMSHANKAR PATEL , 51009707
AFTER TAPE BOARD FERIFICATION QUALITY TEAM HANDOVER TO PRODUCTION .PRODUCTION TEAM USED ONLY A CLASS PART FROM TAPE BOARD AFTER THAT SCRAP THIS . BUT NOW AFTER A CLASS RECOVER PRODUCTION TEAM HANDOVER TO REPAIR FOR PCB REPAIR . BY THIS ACTIVITY WE CAN REPAIR MANY PCB WHICH FAIL FOR C CLASS 03/2023
3 LCIK - 38413
USED ONLY A CLASS PART FROM TAPE BOARD AFTER THAT SCRAP THIS .
Janaki Ballav Pattanaik , 51009457
Vinod sapehia , 51008613
SOMSHANKAR PATEL , 51009707
AFTER TAPE BOARD FERIFICATION QUALITY TEAM HANDOVER TO PRODUCTION .PRODUCTION TEAM USED ONLY A CLASS PART FROM TAPE BOARD AFTER THAT SCRAP THIS . BUT NOW AFTER A CLASS RECOVER PRODUCTION TEAM HANDOVER TO REPAIR FOR PCB REPAIR . BY THIS ACTIVITY WE CAN REPAIR MANY PCB WHICH FAIL FOR C CLASS 03/2023
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