Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 37777 |
Productivity Improvement |
, 51009680 |
Aditaya Singh , 950075 |
Before,In router programming we are using fiducial score 50 due to which sometimes issue observed for fiducial tolorance and we face issue in cutting. | After,In all Routers we changed fiducial score to 70.Now fiducial accuracy increased more and it decrease cutting zig zag issue. | 01/2023 | ||
| 2 | LCIK - 42898 |
Productivity Improvement |
Vikas Rawat , 51010697 |
Sanket , 51009008 Brajesh , 51009217 |
Previously we were facing warpage issue in Shark 5G on printer top side after reflow bottom side pcb due to this facing dry solder , low volume & shorting issue on line. | Now we are using pallet fixture on bottom side and remove dowell pin from bottom pallet to reduce the pcb shrinkage issue so we get better result on printer and reduce smt failure also | 08/2025 | ||
| 3 | LCIK - 42899 |
Productivity Improvement |
Vikas Rawat , 51010697 |
Sanket , 51009008 Pushpendra Pal , 51010202 |
Before we were facing high cycle time issue in Moto_A300 in mounter machine so we were not achieving our shift production target as per model capacity.,Before CT was 40.5 sec per board. | After analysis and optimization the DGS program as per machine part placement with sequence manner.,Now cycle time is 37.2 sec per board. | 08/2025 | ||
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