Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43516 |
Quality |
Krishna Kumar Singh , 51010395 |
Before there was no any detection in MI line to detect the opposite PCBA catch which is entry in WSM and due to this more defect generate . | Now we set up a sensor before entry PCBA in WSM on conveyor to detect the opposite PCBA with the help of maintenance team . Now defect controlled . | 12/2025 | |||
| 2 | LCIK - 43518 |
Quality |
Sumit Kumar Maurya , 59428 |
Previously, we using to manually batch check each part one by one line item in SAP. This process was time-consuming and took more than one hour to clearing the mrn. | Now we are collaborating with the SAP team to develop the ZM2M_BATCH_CHANG T-code, which will provide a batch of all parts in a single run and all mrn clear one shot | 12/2025 | |||
| 3 | LCIK - 43519 |
Quality |
Sumit Kumar Maurya , 59428 |
Kitting was done without any checklist, relying on operator memory, causing frequent wrong part selection, quantity mismatch, low accountability, and repeated errors. | A 10-point checklist with dual verification is now followed, ensuring correct parts, accurate quantities, clear labeling, better accountability, and error-free kitting. | 12/2025 | |||
| Previous 640 641 642 643 644 Next | |||||||||
Training Material
Awards
