Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43032 |
quality |
Krishna Kumar Singh , 51010395 |
At present there is no any defined process to consume these used PCBA on line and the leader of the line also tries to consume these PCBA but there comes issue of Not Scan, Already bind, Damaged or block PCBA, Not From SMT issue. So this takes time and the used PCBA are rarely consumed on line at the same shift and these creates used PCBA pending on floor. | we delegate a single manpower in each shift from MRN team who will be responsible to segregate and run the used PCBA. He will segregate all the used PCBA received in kit and run all the PCBA by binding the PCBA offline if not scan issue is coming, if already bind then make data and send to repair for unbind and then do software and then run on line. It will clear the used PCBA in same shift and it will lead to no any PCBA hold on floor | 08/2025 | |||
| 2 | LCIK - 40217 |
quality |
Vikas Kumar , 51010409 |
There are no checkpoints in line for check LED leg sorting. Markets complaints were found for the same. | Checkpoints have been given at Paste conductive cloth stage to eliminate LED Leg sorting issues. | 04/2024 | |||
| 3 | LCIK - 43033 |
quality |
Krishna Kumar Singh , 51010395 |
Earlier We are using AIR ionizer to clean the router cutting dust due to this we are facing MIC foam damage issue .. | Now we using ESD brass only to clean the router cutting dust ..after this control foam damage issue. | 08/2025 | |||
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