Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43532 |
Quality |
Jaydeep Chaturvedi , 51009711 |
Test results recorded manually in physical checksheet books Time-consuming data entry with risk of errors and illegibility Physical documents prone to damage or loss Delays in sharing test results with quality and production teams | Online testing record system introduced with real-time data entry Improved data accuracy and elimination of manual errors Instant access to test data for analysis and reporting Reduced paperwork and physical storage needs | 12/2025 | |||
| 2 | LCIK - 43533 |
Quality |
Jaydeep Chaturvedi , 51009711 |
Mixing of TPU cover for increasing the capacity but causing defects like dent, peel off of paint, improper fitment. | Less modification in jigs platforms, non mixing of TPU covers online. Increase in UPH. | 12/2025 | |||
| 3 | LCIK - 43534 |
Quality |
Jaydeep Chaturvedi , 51009711 |
In before situation, SMD component was getting damage during soldering of speaker and LED. | In after situation, developed Myler protecting the SMD component which avoiding the flux issue over SMD component. | 12/2025 | |||
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