Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 42192 |
Quality improvement |
Biswojit barik , 51008651 |
Earlier, water lable was applied on all smart phones after OQA2, due to which a large number of water lable were missed during assembly. | Now in all smart phones it is installed before OQA2 which reduces the chances of water label getting into the missing assembly. | 02/2025 | |||
| 2 | LCIK - 38865 |
Quality Improvement |
Dhruv , 51010036 |
Dhruv , 51010036 Kunal Gautam , 51009768 |
There was huge process rejection 4000 PPM in model Lava A7 torch | After Taking below Actions Defect rate has been reduced from 4000 PPM to 1000 PPM 1) Process Mapping Has been done 2) As we have faced Scratch issue as a major so For Scratch issue 2000 PPM to 400 PPM- a) Back side ESD foam implemented online. b)Added checkpoint at every stage that Main lens vinyl should be pasted properly there. c) Single tray flow implemented in FT | 08/2023 | ||
| 3 | LCIK - 38866 |
Quality Improvement |
Dhruv , 51010036 |
Dhruv , 51010036 Kunal Gautam , 51009768 |
Due to there is no any checkpoint in Assembly and FVI SOP it is skipped from Line and found at OQA stage. |
|
08/2023 | ||
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