Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 39800 |
Reduce manpower in S1 (Smartwatch) |
SANJAY RUPANI , 51009511 |
Saba Anwar , 51009386 Anuj Kumar Yadav , 51008899 |
Previously, the smartwatch operated with two separate models. To assess the FVI of the initial model, a utility tool was employed on the secondary model, necessitating an additional system, scanner, and manpower. | However, recent advancements in MES development have enabled us to enhance aging processes within a single model, resulting in the Saving of one manpower, system, and scanner resource | 03/2024 | ||
| 2 | LCIK - 41039 |
REDUCE GPS FAIL |
Kartik Rautela , 55955 |
Raj kamal yadav , 51008653 Ashish Kr Singh , 55586 |
due to shield height issue , shield was touching with the U901 ic and it got shifted | now we have changed the mount gap from 0.30 to 0.00 mm by which there is a gap created between shield and part | 07/2024 | ||
| 3 | LCIK - 43048 |
Reduce dust count on the assembly floor to improve product quality and overall efficiency |
Shubham Srivastava , 51009990 |
Praveen sharma , 406116 |
High dust levels: Dust levels were over 40 lakhs on the floor, which is extremely high. Impact on product quality: The high dust levels were affecting the quality of your products. Dust accumulation during camera installation: Dust particles were accumulating during camera installation, which could have affected the camera's performance. Insufficient air shower: Although a small air shower was installed earlier, it was not effective in controlling dust levels. Dust appearance during soldering: Dust was | 50% reduction in dust levels: A significant improvement in air quality and cleanliness by taking proactive measures (Please refer below image as result) Tunnel air shower (L-shaped) installation: Effective in removing dust and other particles from personnel and equipment on movement from floor. Slipper-cleaning machine installation: Helps to prevent dust and dirt from entering the facility. Duct cleaning: Duct cleaning schedule has been changed from annually to monthly. Continuously monitor dust levels: Daily monitoring of dust levels to ensure they remain within acceptable limits. Maintain equipment: Regularly maintain the L-shaped air shower and slipper-cleaning machine to ensure optimal performance. Employee training: Educate employees on the importance of dust control and proper use of equipment | 05/2025 | ||
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