Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43550 |
Reduction of Review Station Hang in 3D Vitrox AOI |
Vikas kumar prajapati , 51009930 |
Dibyendu Debnath , 51010734 Shubham chand boudai , 51010132 |
3D images auto-rotating continuously High graphics processing load Review station hang/freezing System restart required Line delay and low operator productivity | Manual 3D image rotation Fixed optimized viewing angle Reduced graphics load Stable review station (no hang) Smooth operation and improved productivity | 01/2026 | ||
| 2 | LCIK - 43626 |
Reduction of IMS validation issue during barcode scanning |
Anil Kumar chaursiya , 51010623 |
Kunal Upadhyay , 51010611 Ravi Prakash Yadav , 51010012 |
1. Barcode scanner was scanning continuously at very high speed 2. IMS data was not read properly 3. Frequent IMS validation issues occurred 4. Process was getting disturbed | 1. Delay time was added in the barcode scanner 2. Barcode scanning speed was controlled 3. IMS data was read properly 4. IMS validation issue was resolved | 12/2025 | ||
| 3 | LCIK - 43828 |
Reduction of Cutting Defect in Capacitor Cutting Process. |
Devendra kumar Mishra , 51010839 |
Saurav Kumar Sharma , 51010630 Manish Kumar Rai , 57628 |
1.Blade height was manually adjustable. 2.Due to machine operation and vibration, blade height used to increase automatically up to 3.25 mm. 3.This resulted in excessive cutting length. 4.High rejection/defect rate was observed. |
|
03/2026 | ||
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