Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 36263 |
REDUSE GLUE ON ANT |
Sudeep kumar , 51009767 |
Sandeep Kumar , 51009771 Ashish Kr Singh , 55586 |
|
|
07/2022 | ||
| 2 | LCIK - 37720 |
Reduse dust count and temprature |
Sharan Ojha , 59383 |
Mukesh kumar arya , 51009476 |
As before testing side emergency area door is open when pm doing maintenance team or cleaning work so increase dust count and temperature |
|
01/2023 | ||
| 3 | LCIK - 43245 |
Reduction of Stencil Cleaning Paper Width |
Tushar Kumar , 51010722 |
Shubham chand boudai , 51010132 Abhinay Kumar , 51010537 |
• Existing cleaning paper width: 20 mm (default OEM setting). • Large portion of paper remained unused during each cleaning cycle. • Paper roll replacement required every 4–5 hours. • High consumption cost and more operator handling time. • No optimization study had been done earlier. | • Cleaning paper width optimized to 8 mm after successful cleaning efficiency trial. • Cleaning performance and print quality verified – no change in result. • Paper consumption reduced by approximately 30%. • Replacement frequency reduced by 30%. • Change implemented and standardized across all feature phone printer lines. | 10/2025 | ||
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