Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43770 |
Reuse of Existing Jigs for Yuva Star 3 Model to Improve Efficiency |
Kunal Upadhyay , 51010611 |
Anil Kumar chaursiya , 51010623 |
A new model Yuva Star 3 was introduced and it was observed that it is similar to the previous model Yuva Star 2. PCBA design of both models was also found to be the same. Initially, there was uncertainty whether: New jigs would be required for Yuva Star 3 Or existing Yuva Star 2 jigs could be used If new jigs were required: Import time would increase Extra cost would be involved Production readiness would be delayed | The team coordinated with ODM and performed verification. After checking mechanical and PCBA compatibility, it was confirmed that: Existing Yuva Star 2 jigs can be used for Yuva Star 3 No need to import new jigs Thus, same jigs were reused for the new model. | 02/2026 | ||
| 2 | LCIK - 37396 |
Reuse fpc |
Sumant Kumar Yadav , 51009654 |
Mohd Farzan , 51009674 Saroj kumar kar , 51006585 |
Before situation if fpc damage then we are not use again. | After situation we are try to use again another jig and also only connector damage then we are try to repair and use again. | 11/2022 | ||
| 3 | LCIK - 37398 |
Reuse fpc |
SOMSHANKAR PATEL , 51009707 |
Vinod sapehia , 51008613 Janaki Ballav Pattanaik , 51009457 |
Before situation if fpc damage then we are not use again. | After situation we are try to use again another jig and also only connector damage then we are try to repair and use again. | 11/2022 | ||
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