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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 41522
Quality improvement
ashish kumar , 51009704
Power key hard press issue observed due to Power key/Finger sensor key assembled in reverse direction (Found FPC twisted or rolled) because of process not defined properly. SOP modified with defined process to prevent unnecessary rejection (Added or defined process:- FPC half twist in clockwise direction). 09/2024
2 LCIK - 41778
Quality improvement
Krishna Kumar Singh , 51010395
Mixing of TPU cover for increasing the capacity but causing defects like dent, peel off of paint, improper fitment. Less modification in jigs platforms, non mixing of TPU covers online. Increase in UPH. 11/2024
3 LCIK - 41779
Quality improvement
Krishna Kumar Singh , 51010395
Earlier torch pad have less solder due to this torch key failure in Assembly. Now we have modified the stencil by step up design to 0.47 mils by which we have reduced the both failure. before-0.02% after-0.01% 11/2024
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