Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 42768 |
SMT Reel Splicing throw MES System. |
Anuj Kumar Yadav , 51008899 |
Satyam , 51010529 khairul alam , 51008843 |
Frequent machine stoppages due to improper splicing. Misfeeds or component misalignment after splice. Extra time taken for manual splicing. Reels not prepared in advance, leading to production delays. | Reduce machine downtime caused by splicing. Improve splicing quality and alignment. Minimize human error during reel changes. Standardize the splicing process. | 07/2025 | ||
| 2 | LCIK - 42442 |
Smt Mc Room Chain Stopper Install for Glass door Safety |
SUSHIL KUMAR YADAV , 51009383 |
chetan kumar , 51010411 |
Earlier, there was no stopper available to fix the door during material movements. which is a very Risk on material movemant time material falling . |
|
05/2025 | ||
| 3 | LCIK - 38198 |
SMT IN one EOL materials packed with boxes and space made for new materials |
Dimple Kumar , 52392 |
CHANDANA MALIKA , 44659 |
SMT component of IN one laying in binned location . | SMT IN one EOL materials packed with boxes and space made for new materials | 03/2023 | ||
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