Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 38477 |
Standardize of 6S |
ANKUR SHARMA , 166599 |
|
|
04/2023 | |||
| 2 | LCIK - 43771 |
Standardization of RF Cable Connector (SAM Connector) for All Models |
Vikki Kumar Nishad , 51010061 |
khairul alam , 51008843 Sumant Kumar Yadav , 51009654 |
Before Improvement: We were using different RF cables for different mobile models. Managing multiple RF cable types was difficult. High risk of wrong cable usage during testing. Inventory control was complex. No proper backup quantity planning for each model. | After Improvement: Standardized SAM Connector RF cable common for all models. Reduced variation in RF cables. Increased backup quantity to avoid line stoppage. Easy inventory management and control. Benefits Achieved: Reduction in cable changeover time. Reduced model mix-up risk. Improved line efficiency. Better 5S and workplace organization. Reduced inventory complexity and cost. Smooth production without RF cable shortage issues. | 02/2026 | ||
| 3 | LCIK - 37388 |
Standardization of part consumption as per models. |
Gange Naresh , 51009421 |
Pawan Kumar , 51009498 |
Chipsets having suffix "M" & "D" names were parallely used in all models and models of brand like Motorola using specific chipset were cut short due to shortage in MP. | To reduce excesss consumption of chipsets different category defined as per suffix, "M" for Motorola & "D" for all lava FP models. | 11/2022 | ||
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