Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 36214 |
To eliminate the wrong reel identification at reel counter |
, 59748 |
SUSHIL KUMAR YADAV , 51009383 Rajneesh Pratap Singh , 51009310 |
We have observed the chances of reel identity changed if empty spool not cleaned & use from lines. | Now we have fix empty cleaned spool at reel counter & defined the location also to avoid the identity mismatches | 07/2022 | ||
| 2 | LCIK - 36855 |
To eliminate the MPN issue at MC01/PKG1 |
, 59748 |
, 64872 Dimple Kumar , 52392 |
We were doing the scanning for MPN check at MC01/PKG1 location only. Therefore MPN issues part was coming from stores & catching at MC01 scanning system only. So inventory accumulation/MRN was increased at floor for MPN mismatches parts. | Now We have implemented a check at Store MES system to caught the MPN issues. Now no MRN/inventory accumulation at floor due to MPN issues. | 09/2022 | ||
| 3 | LCIK - 36323 |
To eliminate the FG PCBA damages |
Gyanendra singh verma , 44099 |
Manoj tiwari , 44033 Amit Kumar , 44542 |
We have observed PCBA FG bin fall down issue from trolleys due to stuck in curtains during movement. | We have implemented belt tie system on FG bins in trolleys. After that no fall down from trolleys during movement. We have 100% safe movement of FG without any quality issues of damages. | 07/2022 | ||
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