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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 36323
To eliminate the FG PCBA damages
Gyanendra singh verma , 44099
Manoj tiwari , 44033
Amit Kumar , 44542
We have observed PCBA FG bin fall down issue from trolleys due to stuck in curtains during movement. We have implemented belt tie system on FG bins in trolleys. After that no fall down from trolleys during movement. We have 100% safe movement of FG without any quality issues of damages. 07/2022
2 LCIK - 37208
To Eliminate the consumptions issue in order
, 59748
Pavan Kumar , 51009105
Rajiv Kumar , 59449
We have observed several orders manual changed & with consumptions less/excess due to manual editing. So it was creating mismatches on floor. These order identification time was more than 1 hour/order & unnecessary was happening if order was okay. 11/2022
3 LCIK - 38434
To eliminate LED Leg sorting issue.
Kunal Gautam , 51009768
There are no checkpoints in line for check LED leg sorting. Markets complaints were found for the same. Checkpoints have been given at Paste conductive cloth stage to eliminate LED Leg sorting issues. 03/2023
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