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Kaizen Corner

Sr. No Kaizen No Kaizen Theme Initiator Team Before
Situation
After
Situation
Month
1 LCIK - 41228
To eliminate the wrong reel identification at reel counter
SUSHIL KUMAR YADAV , 51009383
chetan kumar , 51010411
Ajay Kumar , 40066
We have observed the chances of reel identity changed if empty spool not cleaned & use from lines. 08/2024
2 LCIK - 36214
To eliminate the wrong reel identification at reel counter
, 59748
SUSHIL KUMAR YADAV , 51009383
Rajneesh Pratap Singh , 51009310
We have observed the chances of reel identity changed if empty spool not cleaned & use from lines. Now we have fix empty cleaned spool at reel counter & defined the location also to avoid the identity mismatches 07/2022
3 LCIK - 36855
To eliminate the MPN issue at MC01/PKG1
, 59748
, 64872
Dimple Kumar , 52392
We were doing the scanning for MPN check at MC01/PKG1 location only. Therefore MPN issues part was coming from stores & catching at MC01 scanning system only. So inventory accumulation/MRN was increased at floor for MPN mismatches parts. Now We have implemented a check at Store MES system to caught the MPN issues. Now no MRN/inventory accumulation at floor due to MPN issues. 09/2022
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