Kaizen Star - Plant 1
Aakash Reddu
April - 2024
Total1
| Sr. No | Kaizen No | Kaizen Theme | Initiator | Team | Before Situation |
After Situation |
Month | ||
| 1 | LCIK - 43370 |
Zero Wrong Material Through Robust Kitting Verification |
Shivam Singh , 51010711 |
Kitting was done without any checklist, relying on operator memory, causing frequent wrong part selection, quantity mismatch, low accountability, and repeated errors. | A 10-point checklist with dual verification is now followed, ensuring correct parts, accurate quantities, clear labeling, better accountability, and error-free kitting. | 11/2025 | |||
| 2 | LCIK - 36222 |
Z93P RF jig base modified for Z3UP mode |
Paramanand Pal , 44424 |
Before situation the model Lava Z93P rf jigs running only for Z3UP after some time new model came we implemented same jigs into Z3UP model | If new model came of Lava Z93P (Z3 UP) we are implemented Z93P rf jigs into the Z3model ,we removed some material from the base of rf jigs and running this jigs for both model of lava Z3 and Z93P models. and pogo pin removed from the base as per model wise | 07/2022 | |||
| 3 | LCIK - 37251 |
Z93P RF jig base modified for Z3UP mode |
RAHUL KUMAR PATEL , 165737 |
Ali Hasan , 165740 GUPTESHWAR PRASAD , 165921 |
Before situation the model Lava Z93P rf jigs running only for Z3UP after some time new model came we implemented same jigs into Z3UP model. | If new model came of Lava Z93P (Z3 UP) we are implemented Z93P rf jigs into the Z3model ,we removed some material from the base of rf jigs and running this jigs for both model of lava Z3 and Z93P models. and pogo pin removed from the base as per model wise | 11/2022 | ||
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