Kaizen

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HOD Okay
by :

KPO: ok
by :

CI: ok
by :

Team Member - 1
Team Member - 2
HOD
KPO
CI Team
Finance
Kaizen Theme
Kaizen Description

Dirty marks on TP display in all models of Lava smart phones IPA was not evaporated immediately leaving dirty marks on TP. The cleaning cloth did not completely soak the IPA after cleaning and the operator put the handset in a PE bag.

Before Situation

The cleaning cloth did not completely soak the IPA after cleaning and the operator put the handset in a PE bag. The problem of Dirty TP has been made aware of the market to all the concerned operators. Operator training record to be updated

After Situation

Hand gloves/finger cots will be used by TP cleaning operators. SOP updated. The cleaning of TP started with IPA soaked cleaning cloth in the input phase of first packing and final visual inspection is to be done on the existing handset and cleaning with dry cleaning cloth in PE bag phase. SOP to be updated. The quality of the fabric will be reviewed and replaced for further improvement and effectiveness in the cleaning process. Horizontal Deployment: This cleaning process is positioned horizontally for all running Lava smart phone all models.

Kaizen Start Date

25-07-2022

Kaizen End Date

27-07-2022

Result

Productivity

Cost Calculation Sheet
Improvement Details